THE RISKS OF TRADITIONAL HIGH MAST MAINTENANCE
WORKING AT HEIGHT HAZARDS
Many high mast systems require technicians to climb extreme heights for routine maintenance. This involves high-access equipment such as cherry pickers or scaffolding, all of which require stringent safety protocols and specialised training to mitigate the risk of falls and injuries. Working at height is not only dangerous but also costly, requiring ongoing compliance with safety-critical regulations.
LATCH MECHANISM FAILURES
Traditional raise-and-lower systems rely on latch mechanisms to hold the luminaire carriage in place. Over time, these latches accumulate dirt, dust, and even bird droppings, causing them to jam. When this happens, technicians must use costly high-access equipment to manually free the stuck system, leading to longer downtimes and increased maintenance expenses.
DISRUPTIVE MAINTENANCE AND DOWNTIME
When a high mast system requires repair, large operational areas often need to be shut down to ensure worker safety. This is particularly problematic in high-traffic environments like ports and airports, where downtime can have major financial and logistical consequences.
A SAFER, SMARTER SOLUTION: THE CU PHOSCO IN-TENSION RAISE & LOWER HIGH MAST SYSTEM
Recognising these safety-critical challenges, CU Phosco developed the In-Tension Raise & Lower High Mast System – a groundbreaking innovation that eliminates the need for technicians to work at height.
Here’s how it solves the key issues:
No More Latch Failures
Instead of relying on latches, this system uses in-tension wire ropes to securely hold the luminaire carriage at the top. This eliminates the need for latches and the risk of jammed mechanisms, ensuring smooth and reliable operation.
Ground-Level Maintenance
The entire operation – raising and lowering the carriage – can be done safely from the ground using a remote-controlled, torque-limited power tool. Eliminating the risk of falls and injuries.
Minimal Operational Disruption
Unlike traditional systems that require large area closures, the In-Tension design allows for targeted maintenance, meaning only the immediate area around the mast is affected. This reduces downtime and keeps ground operations running smoothly.
Raising the Bar for Safety and Efficiency
By eliminating the need for high-access work and addressing the common pitfalls of traditional systems, the CU Phosco In-Tension Raise & Lower High Mast system sets a new standard for safety and efficiency in high mast lighting. Whether in ports, airports, or industrial sites, this innovation ensures maintenance is safer, faster, and more cost-effective.
Are you ready to upgrade your high mast systems and improve safety for your maintenance teams? Contact us today to learn more about how the CU Phosco In-Tension system can transform your operations.